Real-time monitoring of self-sensing cementitious composite incorporating hybrid silicon carbide and graphite for enhanced structural health monitoring

Abstract

This manuscript presents a comprehensive exploration of Silicon Carbide-Graphite Cement Composites (SCGCCs) by investigating their mechanical, electrical, and self-sensing properties. The study systematically varies SiC and graphite content, leading to remarkable insights. In terms of mechanical strength, specimens S50G1 and S50 stand out, exhibiting impressive enhancements of 15.6 % and 9.8 % in compressive strength, respectively, showcasing the pivotal role of particle content in bolstering structural integrity. Electrical resistivity analysis uncovers a percolation threshold at 25 % SiC and 2 % graphite, resulting in a substantial 97 % reduction in resistivity. This critical finding underscores the delicate balance required for optimal conductive networks within the composite material. The self-sensing capabilities of SCGCCs under flexural stress reveal a synergistic effect between SiC and graphite, with specimen S25G2 displaying the lowest voltage drop. The compressive stress analysis unveils a distinctive conductive path reconstruction behavior, offering valuable insights into the material's response to varying stress levels. Advanced CT scan porosity analysis further refines our understanding, indicating a significant reduction in porosity from 4.2 % to 3.1 % in specimen S25. Furthermore, specimens with lower graphite and SiC proportions exhibit efficient void compaction, resulting in a well-integrated microstructure with porosity as low as 2.5 %. These findings not only contribute to the fundamental understanding of SCGCCs but also offer practical applications in smart materials and structural health monitoring. Moreover, the inherent advantage of real-time monitoring within the context of smart mortar extends to the prognostication of an advanced warning signal for impeding the complete failure of the smart concrete matrix.