Numerical simulation of separation process for enhancing fine particle removal in tertiary sedimentation tank mounting adjustable baffle

Abstract

The presence of flow control devices and/or obstacles in the fluid flow such as baffles and spacers complicates the solid-fluid mixing pattern, which remains difficult to describe by classical analytical solutions. In this study, the removal of fine particles in a tertiary sedimentation tank mounting an adjustable baffle was investigated using the computational fluid dynamics code-COMSOL. The solid-fluid motion was solved by consecutively applying the equations of the continuity and momentum using the finite element method. The experiment was conducted by the sedimentation tank with the adjustable baffle inclined at 30 degrees in a pilot scale plant. It's used as the reference data set for numerical simulations that were run on a 2-dimensional domain by modifying the configuration settings of angles for an adjustable baffle (i.e., 30 degrees, 45 degrees, and 60 degrees) and without one. Results showed that the simulation results matched well with the experimental data for an adjustable baffle at 30 degrees (NSE=0.97). The sedimentation tank with the adjustable baffle at different angles had a lower overflow rate (in the area of flow rebound) and mixing intensity (in the area of flow curve) than without one, eventually leading to enhanced particle removal efficiency. This tendency became more pronounced as the particle motion stabilized over time. The sedimentation tank mounting the adjustable baffle at 30 degrees provided the best settling efficiency among the four different flow patterns. However, the conventional index that represents the mixing properties did not correctly address their relative efficiency for fine particle removal. Therefore, a numerical simulation tailored to a given geometry should be conducted to fully elucidate the fluid dynamics in the sedimentation tank with complex devices or obstacles.