Voxel-Based Digital Twin Framework for Earthwork Construction

Abstract

Earthwork construction presents significant challenges due to its unique characteristics, including irregular topography, inhomogeneous geotechnical properties, dynamic operations involving heavy equipment, and continuous terrain updates over time. Existing methods often fail to accurately capture these complexities, support semantic attributes, simulate realistic equipment-environment interactions, and update the model dynamically during construction. Moreover, most current digital solutions lack an integrated framework capable of linking geotechnical semantics with construction progress in a continuously evolving terrain. This study introduces a novel, voxel-based digital twin framework tailored for earthwork construction. Unlike previous studies that relied on surface, mesh, or layer-based representations, our approach leverages semantically enriched voxelization to encode spatial, material, and behavioral attributes at a high resolution. The proposed framework connects the physical and digital representations of the earthwork environment and is structured into five modules. The data acquisition module gathers terrain, geotechnical, design, and construction data. Virtual models are created for the earthwork in as-planned and as-built models. The digital twin core module utilizes voxels to create a realistic earthwork environment that integrates the as-planned and as-built models, facilitating model-equipment interaction and updating models for progress monitoring. The visualization and simulation module enables model-equipment interaction based on evolving as-built conditions. Finally, the monitoring and analysis module provides volumetric progress insights, semantic material information, and excavation tracking. The key innovation of this framework lies in multi-resolution voxel modeling, semantic mapping of geotechnical properties, and supporting dynamic updates during ongoing construction, enabling model-equipment interaction and material-specific construction progress monitoring. The framework is validated through real-world case studies, demonstrating its effectiveness in providing realistic representations, model-equipment interactions, and supporting progress information and operational insights.