Functional Nanomaterials and Nanocomposites for High-Performance Printed Biosensors

Abstract

Printed biosensors have attracted increasing attention as platforms for rapid, low-cost, and portable diagnostics because they can be fabricated on flexible or rigid substrates using scalable printing techniques. Their performance is strongly influenced by both the printing process and the materials employed, since factors such as ink rheology, particle dispersion, interfacial behavior, and post-processing conditions directly affect device architecture, sensing performance, and manufacturing reliability. This review summarizes recent advances in printed biosensors from the combined perspectives of printing technologies and functional materials. Commonly employed printing techniques, including inkjet, screen, aerosol jet, and roll-to-roll gravure printing, are discussed with emphasis on their processing characteristics and material requirements. The review also examines key material platforms used in printed biosensors, including carbon-based nanomaterials, metal oxides, metal nanoparticles, conductive polymers, dielectric materials, and hybrid composites, highlighting their roles in electrical conductivity, catalytic activity, biomolecule immobilization, mechanical flexibility, and overall analytical performance. Finally, current challenges and emerging research directions are outlined with respect to ink stability, post-processing strategies, sensor reliability, manufacturability, and practical translation. Overall, this review emphasizes that the development of high-performance printed biosensors depends on the synergistic integration of rational material design with optimized printing strategies.