Enhanced activity of CuO/ZnO catalyst on the decomposition of dimethylhexane-1,6-dicarbamate into dimethylhexane-1,6-diisocyanate

Abstract

To decompose dimethylhexane-1,6-dicarbamate (HDC) to hexamethylene diisocyanate (HDI), mixed CuO and ZnO catalysts with Cu/(Cu + Zn) ratio of 4 and 8% were prepared by coprecipitation (CP), sequential precipitation (SP) and incipient wetness impregnation (IW). The SP-derived CuO/ZnO catalysts showed higher HDC yields than those derived by CP and IW. The IW method produced CuO/ZnO catalysts consisting of larger CuO and ZnO particles compared to the two precipitation methods. The CP method led to substitution of Zn2+ by Cu2+ in the hydrozincite precursor phase, resulting in higher BET and Cu surface areas of CuO-ZnO catalysts due to intimate intergrowth of nano-sized particles. However, the inherent character of ZnO in the CP-derived catalysts was modified by interfacial contact between CuO and ZnO identified by UV-visible and Raman spectra. In contrast, the properties of CuO and ZnO, as well as the relatively large surface areas, were kept in the SP-derived catalysts owing to deposition of Cu precipitates to fully aged Zn precipitates. This is believed to be a benefit of the SP method for the reaction. Therefore, our preparation approach has great potential to be extended to various mixed oxide catalysts.